Run a Correlative LM job template for Component or Oil Cleanliness Analysis.
Step 1: Technical Cleanliness Standard Selection
Provides a list of available standards for the TCA module that shall be used for the analysis.
- Select the relevant standards. See Technical Cleanliness Standard Selection Tool.
Step 2: Input Form
In the Form Selection tool, an input form is provided. The specimen form is part of a loop. This step is iterated with Continue until the last loop iteration is reached. The specimen number increases automatically by 1 with each iteration. Exit Loop activates the next step.
- To choose the corresponding customer, in the Customer/Supplier field, click in the table to add the selected customer data.
- The form is displayed in the report.
Step 3: S&F Holder Calibration
Stores automatically the coordinates of the L-marker positions in the Particle Selection EDS file and is used later in Free Mode during the EM/EDS-analysis by the S&F Find (List) tool to retrieve the particle selection from the LM job run.
- In the Calibration Settings tool, from the Sample Holder list, select the sample holder you are using now and you will be using later on the EM. Holder for correlative TCA:
MAT Particle 47 mm
MAT Particle 50 mm - On the live image, move the scanning stage to locate the L-markers and confirm the corresponding positions.
Step 4: Tiles (measurement area)
Provides pre-configured settings for the specimen acquisition.
- Select an image acquisition setting and adjust the position of the tile regions if required.
- Verify Support Points of the tile regions. To conduct automated focusing in the background, activate Focus Correction tool > Determine Z-Values with Software AF Before Acquisition. Continue with Start.
- The number of acquired overview images determine the number of workflow iterations of the following steps. Each iteration finishes with the report step.
Step 5: Particle Segmentation
Extracts objects from the background by applying the pre-defined relative threshold range.
Use the pre-defined settings for the image segmentation.
Step 6: TCA Standard-Specific Settings
Configures specific parameter for the standard based calculation.
- Select a membrane filter type you want to use for particle analysis. You have the following options:
- Mesh Membrane Filter (component cleanliness)
- Foamed Membrane Filter (component and oil cleanliness)
- Others (oil cleanliness)
Default: Foamed Membrane Filter. - Add values to the desired normalization parameter, if required.
- Select how many of the largest particles per type you want to add to the report. The coordinates of all pre-selected particles will be added to the Position list with EDF.
- If the Equivalent Spherical Method (Components) tool is part of your workflow, check if you need to adapt the Reference Area.
See TCA Standard-Specific Calculation Workbench
Step 7: Size Distribution (Live)
Shows the absolute and normalized results of the particle size classification and approval status (if defined in standard template).
- Inspect for the selected standards the results per particle type and overall statistics.
- Change, if required, the particle type and exclude artifacts. Use the filter functions and approval display for rapid particle inspection.
- Conduct particle revision using the Edit view and retrieve particles in live mode.
Step 8: Position List with EDF
Performs automated EDF image acquisition on selected particles.
In general no further action is required.
Step 9 (Component): TCA Report
The TCA report is displayed for each specimen. You can adapt the report. To do so, configure the following settings:
- In the Template Selection tool, the default report template is selected.
- In the Chart Selection tool, select a particle counting result (absolute or normalized), one or more chart types, and one or more particle types. Select System Properties to have the system properties displayed in the report.
- In the Gallery Setting tool, set the image count per row.
- Click Apply to save your settings.
- The adapted report is generated.
Step 9 (Oil): Reports
Creates a report document for each specimen. The oil report template is pre-selected.
- Inspect for the selected standards the results for particle classification, approval status (if defined) and particle load.
- See particle images of the largest particles per type.
- You can print the report.
See Reports.